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*Disclaimer: I will not be responsible for any damage
you do by following this procedure*
Here
are the rest of the porting pictures and descriptions.
This article will cover the entire intake side of the engine
from the throttle body to the intake valve.
First
we will work on the throttle body opening. There is
really not much to do here other than smooth things out with
a sanding drum. I used the stock gasket that was still
stuck on as a guide and there is really no room for improvement
here.

Moving
down the next area is the individual runners of the upper
intake manifold. These are D-Shaped openings, there
is some material here to remove. By gradually smoothing
out the openings to match the gasket there should be little
turbulence created by this center connection area of
the intake manifold. Pay attention when you are buying
gaskets. Some kits will have a gasket with O-Shaped
port openings that better match the lower part of the intake
manifold. Try to get the D-Shaped gasket if you can,
it has the larger openings of the two and it is much easier
to portmatch the lower openings to the D-Shaped gasket than
it will be to add material to the upper ports to make them
round. The gaskets I am using are manufactured by ROL,
I think the Fel-Pro gaskets are D-Shaped also but check beforehand.
The part numbers are ROL MS4034, and Fel-Pro MS91350.
Here is a picture with one port that has been marked to match
the gasket and another port that has been ported to match
the gasket. The next picture is of all the port opening
marked and ready to be ported.

The
next section is the outer part of the lower intake manifold.
Here you will see the round ports and how having D-Shaped
ports bolted to them can cause some turbulence. The
pictures will show the areas where material needs to be removed
and blended into the intake runner. Remember the goal
is not to enlarge the ports as this will slow down the velocity
of the air entering the engine. You just want to remove
areas of turbulence.


Next
are the ports that bolt to the head. There is not much
work to do here really just a light cleaning up in some areas
and a little work with the sanding drum to smooth things out
are about all you need. Pay special attention to the
clearancing of the fuel injector releifs. You want to
make sure the gas is getting squirted directly at the backside
of the valve. The releifs are cut into the gasket as
well so just use that as a guide.

Next
are the intake ports of the cylinder head. Not quite
as much work here as with the exhaust ports. First is
the lip at the opening of the port. There was an angle
cast in this at the factory to smooth the transition but i
have smoothed the transition even more. The outer edge
should match the gasket exactly so there is no need to enlarge
these openings any just finish the transition some more.

In
the valve bowl area there are some more sharp casting marks
and a slight edge where the port makes the turn down which
can be seen better in the picture above where I have marked
with the green arrow. I smoothed this out a little,
the area can also be seen in the picture below.

Any
questions or comments should be adressed to wjh@ufl.edu
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