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An
Air/Fuel gauge allows you to monitor the running condition
of your engine at all times. The ECM computer that is the
heart of your engines electronic system uses an Oxygen sensor
(o2) to monitor the exhaust gasses. It is constantly checking
and adjusting the Air/Fuel mixture for good performance and
low emissions. For a completely stock car there is no need
to mess with anything as the ECM will make sure your car is
running the best it can no matter the conditions, however
once you begin to add performance parts to your car the computer
begins to get confused. A typical 4 stroke piston engine is
in its simplest form just an air pump. So that being said
the more air you can get in and out of the engine the more
performance you will be able to attain from said engine.
However
as you increase the airflow through the engine you also need
to increase the fuel flow to maintain the optimal Air to Fuel
ratio of 14.7:1. Bolt on performance parts are designed to
increase the airflow in and out of your engine far beyond
what the stock system could ever offer, therfore the ECM has
to compensate and add more fuel. In many cases it does not
take much to reach the limits of fuel flow for a stock ECM
and the system needs to be retuned to attain maximum power
output and reliability. Therefore you will need to be able
to monitor the running condition of your car under various
conditions to retune it properly. Some popular methods for
this are by using an (EGT) Exhaust Gas Temperature gauge,
an emissions analyzer typically found on a chassis dyno, or
an Oxygen Sensor.
For
most the easiest choice is to use the oxygen sensor since
they can be found on all computer controlled cars. An Air/Fuel
Gauge allows you to see the signals that the ECU is receiving
about the fuel mixture from the oxygen sensor. Oxygen sensors
found on %99 of all computer controlled cars are narrow band
type oxygen sensors. This means that at or near that perfect
14.7:1 mixture the sensor is very accurate, however the downside
is that the further you get from that perfect mixture on either
side of the ratio the less accurate the readings are. The
other type of sensor is called an Wide Band oxygen sensor
and is accurate throughout the entire range. More info on
these can be found on the web as I am not experienced with
these at all.
To
monitor these readings an electronic gauge is used with typically
10 or 20 LED's to indicate the mixture in real time as the
computer sees it. For this installation I chose Autometer's
Air/Fuel gauge part number 4375. Aluminum bezel with aluminum
face. This gives a nice clean look I think and works well
with the 80's styling of the car.

First
I needed to choose a good location to mount the gauge. I wanted
to avoid cutting into the visible areas of the interior if
at all possible. I finally realized that the ashtray in the
console was doing me no good and it looked like I could get
some gauges mounted there. I finally decided to cut out a
mounting plate in the shape of the ashtray in 1/4" plywood.
It looks like this.

Some
of the plastic bits that used to be under the ashtray had
to be cut away also for proper clearance of the guages. For
this I used a Dremel rotary tool with a drum sander attatchment.
The end result was this.

Ok
now that the physical mounting aspect of the gauge has been
taken care of it is time to make the wiring connections and
put it all back together. The unit will need a 12v lead wire
that is on with the ignition and a ground wire . The nearby
cigarette lighter is the prefect place to source these leads
from. I used some 3M connectors that allow tapping into wires
without removing insulation. So all that I needed were a pair
of pliers to crimp the connectors into place like this.

Last
but not least you will need to tap into the signal wire from
the oxygen sensor. The best place to do this is where the
wire goes into the computer which is located behind the glove
box. First remove the screws that attach the glove box hinge
and the arm on the right side. Next remove the screws in the
top section of the glove box. After you have removed all the
screws slowly pull out the glove box taking extra care not
to damage it as it is only cardboard. Once you have it pulled
out un-clip the plug from the light socket on the back of
the glove box. Now you should have access to the computer.
In my supra it is mounted high under the dashboard and has
3 yellow plug going into it. You next need to figure out which
wire is the o2 sensor feed wire.

On
my 85 Supra it is the light tan wire in the middle plug however
it is very important that you consult the shop manual or wiring
manual for your car to be certain you have the right one as
you will destroy the gauge if you connect the wrong wire.
I went the extra mile and made sure by using a voltmeter and
a short piece of wire. Somehow attach this wire temporarily
to the wire that you think is the o2 wire. Then plug the harness
back into the computer and start the car. Once the car has
warmed up for a few minutes ground your voltmeter to a known
good ground and take a reading from the o2 sensor wire. If
it is the correct one it should fluctuate between 0 and 1
volt. Once you are certain you have the right one use one
of the 3M connectors to connect the signal wire to your Air/Fuel
Gauge, on the Autometer gauges this wire will be Violet.

*A
Note About Proper Grounding*
Since
this gauge reads the output directly form your o2 sensor which
is only between Zero and One Volt
it is very important
that the gauge and your o2 sensor have a good ground.
When I first installed the gauge I was getting very wild readings
on the gauge, sometimes 5 or more lights would be lit up at
one time. This was caused by a weak ground. I
replaced the negative battery cable which runs from the battery
to the grounding post on the drivers side of the engine block
directly below the distributor. There is also a wire that
runs from the battery to the fender that was replaced as well.
Another ground wire was connected to the exhaust manifold
near the o2 sensor and is bolted to the firewall. Fixing
bad grounds is one of the best things you can do for your
car, it makes all your electrical items work better, your
engine will run better, be more powerful, and get better gas
mileage with good grounding. Your stereo will sound
better, your lights will be brighter, and will stay that way
even when idling.
Now
put everything back together making sure none of the wires
could be chaffed or put under stress. I created a second hole
on the passenger side for another gauge which will be added
shortly. There is wiring for the ashtray light that can be
used if you would like to add a backlight to any of your gauges.
The finished product looks like this and works quite well.
I mounted the gauges at a slight angle which makes them very
easy to read.

Any
questions or comments should be adressed to wjh@ufl.edu
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